Wiring Material

A very simple 5 volt switching power supply electronic circuit project can be designed using FAN302HL highly integrated PWM controller integrated circuit, that provides several features to enhance the performance of general flyback converters.
The constant-current control, of the FAN302HL proprietary topology enables simplified circuit designs without secondary feedback circuitry for battery charger applications.
This 5 volt switching power supply electronic circuit project accepts a wide range input voltage from 90 to 265 VAC and will provide a 5 volt regulated output at a maximum output current of 1.2 ampere .
A proprietary Burst-Mode function with low operation current minimizes standby power consumption.

The FAN302HL controller also provides several like protections : VDD Over-Voltage Protection (Auto-Restart) ,VS Over-Voltage Protection (Latch Mode) , Fixed Over-Temperature Protection .
The most difficult part that is require in this project is the transformer.
W1 is four winds; for each wind of turns, refer to table bellow. Add one insulating tape between the first and second layers.
W2 is wound two layers and uses triple-insulated wire: end of positive fly line is 3.5cm, layer end of negative fly line is 2.5cm.
W3 is spares winding in one layer.
W4 is wound in the core of the outermost layer and sparse winding.

Switching regu­lators are available is different circuit configurations in­cluding the flyback, feed-forward, push-pull, and non-iso­lated single-ended or single-polarity types. Also, the switching regulators can operate in any of three modes – step-down, step-up, or polarity inverting.
rovide the active functions for step-down (back) switching regulator, capable of driving a1A load with excellent line and load regulation. These devices are available in fixed output voltages of 3.3V, 5V, 12V, 15V and an adjustable output version.

Requiring a minimum number of external components, these regulators are simple to use and include internal frequency compensation and a fixed-frequency oscillator. LM 2575 series offers a high-efficiency replacement for popular 3-terminal linear regulators. It substantially reduces the size of the heat sink, and in many cases no heat sink is required. Fixed output voltage version is illustrated in figure.

The National Semiconductor LM 1577/LM 2577 are monolithic ICs that provide all of the power and control functions for step-up (boost), fly back, and forward converter switching regulators. The device is available in three different output voltage versions: 12 V, 15 V and adjustable.